- Avadh Forging, Shapar(Veraval)
- info@jagrutimetal.com
- 98790-99821
When you’re producing highly specialized products like helicopters, medical implants, surgical instruments, or food processing equipment precision is everything. In these industries, even the smallest flaw in a metal component can lead to serious complications, whether it’s a mechanical failure, a compromised medical device, or a breach in hygiene standards. There’s simply no room for error.
Machining, while essential to shaping and refining metal parts, often leaves behind subtle but critical imperfections. These can include microburrs, microcracks, embedded free iron, discoloration, heat tint, oxide scale, and other surface defects. While they might not be immediately visible to the naked eye, these flaws can significantly impact the performance, durability, appearance, and safety of a component—especially when used in demanding environments.
That’s where electropolishing steps in as a superior finishing solution. Also known as electrochemical polishing, electrolytic polishing, electrofinishing, or e-polishing, this advanced process removes a microscopically thin layer of surface material.
The removal is incredibly precise down to tolerances as tight as +/- 0.0001 inch, depending on the type of metal alloy. This level of accuracy allows manufacturers to achieve exceptional consistency and quality across even the most complex parts.
One of the biggest advantages of electropolishing is its ability to eliminate a wide range of surface defects in a single, streamlined process. This not only enhances the part’s visual appeal but also significantly improves functional performance. For example, parts that have been electropolished often have up to 30 times greater corrosion resistance compared to those that have only been passivated—a huge benefit for components exposed to moisture, chemicals, or high temperatures.
Electropolishing doesn’t just improve corrosion resistance; it also reduces friction, improves cleanability, and enhances overall product lifespan. It’s a cost-effective alternative to traditional mechanical finishing methods such as hand deburring, tumbling, pickling, and manual cleaning. In many cases, these outdated techniques can be eliminated altogether, saving both time and labor without compromising on quality.
In short, electropolishing is a critical process for manufacturers who demand top-tier precision, cleanliness, and durability in their metal components. It’s not just a finishing step—it’s an investment in performance and reliability.
From implantable devices to surgical instruments, electropolishing provides a single-step treatment that delivers biocompatible, ultra-clean, and safe components.
We provide aerospace vendors and OEMs with our signature metal finishing services, enhancing fatigue resistance and ensuring their metal parts withstand long-term stress and corrosion.
We follow industry standards to electropolish pharmaceutical components in compliance with ASTM B912 and ASME BPE, ensuring clean, smooth, corrosion-resistant surfaces free from contaminants.
Corrosion resistance and micro finish improvement are essential for critical automotive parts, making electropolishing an increasingly beneficial option for automakers.
Our metal finishing services enhance corrosion resistance and, through electropolishing, remove the outermost metal layer boosting the durability and lifespan of appliance components.
Electropolishing materials used in this industry help prevent bacterial biofilm buildup and eliminate contaminants like Salmonella. This process ensures the high level of sanitation required by various regulatory agencies.
From robotics to mobile equipment, electropolishing plays a vital role in the hydraulics and pneumatics industry. By preventing premature part failure, it minimizes downtime and extends the lifespan of critical components.
Electropolishing enhances both conductivity and performance in electronic components. It also improves surface finish by up to 50%, eliminating imperfections without compromising the material’s integrity.
